Descripción de la oferta
At Melt Group, we are looking for a Commissioning Manager for a spanish multinational company in the engineering and turnkey industrial projects sector. The selected candidate will be responsible for managing on-site installation, commissioning, and start‑up of coil processing lines for carbon steel and stainless steel applications in the USA (Alabama) and Europe (Luxemburg and Romania).
Role Purpose
The Commissioning Manager will be fully responsible for leading the commissioning phase of steel plant installations, ensuring a smooth transition from erection and engineering to stable industrial operations for the client.The main objective is to transform an installed facility into a fully operational production plant, meeting performance targets, quality standards, safety requirements, and contractual guarantees.
Technical Scope
The role involves commissioning complete steel plant installations, including:
Electric Arc Furnace (EAF)
Ladle Furnace (LF)
Vacuum Degassing (VD)
Continuous Casting Machine (CCM)
Material Handling Systems (MHS)
Fume Exhaust Systems (FES)
Water Treatment Plants (WTP)
Key Responsibilities
1. Commissioning Planning
Define the commissioning strategy in collaboration with Project Management and Engineering.
Prepare and validate:
Commissioning procedures
Test protocols
Start-up sequences
Ensure proper execution of pre‑commissioning activities.
2. Commissioning Execution
Lead all commissioning phases:
Pre‑commissioning
Cold commissioning
Hot commissioning
Production ramp‑up
Coordinate multidisciplinary teams:
Mechanical
Electrical
Instrumentation
Automation (Level 1 and Level 2)
3. On‑Site Replanning and Decision‑Making
Adapt plans based on:
Technical issues
Actual site conditions
Resource availability
Prioritize critical activities to ensure project progress.
4. Issue Management
Diagnose and resolve real‑time issues across:
Mechanical
Electrical
Automation
Process
Escalate to engineering when required, maintaining a hands‑on, solution‑oriented approach on site.
5. Process Optimization
Adjust operational parameters to achieve:
Nominal production levels
Steel quality targets
Energy consumption targets
Collaborate with automation teams to fine‑tune models and control logic (Level 2).
6. Team and Subcontractor Management
Coordinate and supervise:
Internal teams
Subcontractors
Client personnel
Ensure compliance with technical and quality standards.
7. Client Interface
Act as the main technical point of contact during commissioning.
Manage expectations in critical situations.
Technically defend plant performance and results.
8. Contractual Validation and Project Closure
Lead acceptance testing (FAT).
Validate compliance with:
Production guarantees
Process KPIs
Ensure plant stabilization before handover.
Support client training activities.
9. Safety
Ensure strict compliance with safety regulations.
Authority to stop work in case of risk.
Strong focus on start‑up phases (high operational risk).
10. Cost and Schedule Control
Minimize deviations in:
Commissioning timeline
Start‑up consumption levels
On‑site resource utilization
Requirements
Experience
10+ years in commissioning of steel plants.
Proven hands‑on site experience leading commissioning activities.
Education
Degree in Industrial, Mechanical, Electrical Engineering or similar.
Languages
English C1 level or higher (mandatory).
Additional languages are a plus.
Key Competencies
Strong technical leadership on site
High problem‑solving capability
Decision‑making under pressure
Results‑oriented mindset
Clear and direct communication
Autonomy and practical approach
Personal Profile
We are looking for someone who is:
Field-oriented (not office‑based)
Resilient and used to demanding environments
Able to work under high pressure
Strong enough to manage critical situations with clients
Role Conditions
Full availability for long‑term international travel
Work in demanding industrial environments
Participation in high‑impact strategic projects
Added Value of the Role
Key role in the most critical phase of the project
Direct impact on client satisfaction
High international exposure
Position with real technical responsibility and autonomy
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